KIT PRICE – $32 with Free Shipping USA only.
ASSEMBLED PCB – $30 with Free Shipping USA only.
BLANK PCB – $12 with Free Shipping USA only.
ASSEMBLED and TESTED – $55.00 with Free Shipping USA only.
New PCB v 7.0 is arrived. Better Quality, easy to assemble and Lead Free.
Hello everyone. I want to introduce the new project from Ivan RA3WDK which is a Portable QRP SWR Meter. We call it a “Magic Bridge” (MB). The MB can measure SWR from 1.0 up to 4.0 and holds 10 Watts. So it’s ideal for the QRP radios like an Elecraft KX-3 or Yaesu FT-817ND. You can take it with you to the camping, hiking or expedition.
It pocked sized and works without any batteries (NO external or internal DC power source) and can be used everywhere and with any QRP transceivers. The MB has a 4 color LED’s and indicates the certain SWR when transceiver is on TX. As you can see on the photo there is the two BNC connectors, one is male (to TRX side) and female (to ANT side).
So, what’re the benefits of this particular SWR meter?
– pocket size
– no batteries required
– LED (good in dark or at night)
– light weight
– you don’t have to be present at the meter to check a SWR
Sounds good, doesn’t? Let’s see what we have inside in that “magic” black box.
As you can see there is only one small PCB with the SMD components and a couple film metal resistors. You’ll be surprised but the board hasn’t special or expensive components. Basically it’s the simple RF bridge and voltage comparator. Let’s take a look the schematic diagram of our “Magic Bridge”.
You can download the schematic diagram and part list as a PDF file here.
It’s really easy to assemble and will take just an hour of you time. No tuning required after assembling it’s should work without any issues. I’ll give to you advise how to assemble, test and use. We’re offering to you a kit which is an enclosure, blank PCB board, all components, two BNC connectors with a cable and hardware screws. That’s all that you need.
The price for the basic kit is $29.99. The “Magic Bridge” comes only with BNC connectors and holes are nor drilled. You can use the drilling template.
Assembly Instruction :
The first, we have to solder all SMD components and then the through hole components.
1 – solder the LM339
2 – resistors 3.9KOhms and 2KOhms
3 – diodes VD2-VD5
4 – resistors 5.1KOhms
5 – resistors 100KOhms and 56KOms
6 – caps C1-C4
7 – caps C5-C6, C8-C11
8 – resistor R14
Now the through hole components. The resistors all through hole resistors should be mounted 1 or 2 mm above the PCB. Don’t forget they will be hot during operation.
9 – zeiner VD6, diode VD1
10 – resistors R1, R4, R6
11 – resistors R3, R6
12 – cap C7
13 – all four LED’s
You also can download the assembly instruction from Howard W1ZKK. Thanks Howard!
Now let’s check all components and soldered points. I recommend to use a NON clean flux but anyway after soldering please clean the board.
Here is some tips about the components.
Check again. This is how the board should look with the all installed components.
After that our board is ready to use and now it’s time to get ready the case (enclosure). We have to drill the 4 hole for LED’s and other 2 for the cable and connector.
Please use this template to drill a holes. Diameter of all holes for the LED’s is 3 mm.
Here is a datasheet for the 1591XXM enclosure.
The holes for the RG-58(.195″ or 4.95 mm) and BNC connector depends on your uses and can be not centered. When you finish drilling please verify that all holes are correct and have a right diameter. If they’re fine now the next step is put the board and screw it down.
Now we have to solder a cable with the male BNC connector and single female BNC to the board. Look on photo.
As you can see for the female BNC I used a short solid wire (20 AWG) between the pin and PCB. Also use a same wire for the ground connection.
Please check again all connections and PCB board with the components as well. Now is time to test our SWR meter.
– HF transceiver
– 50 ohms load or just 2 W 50 Ohms resistor (it’s better to have at least a couple with different values)
The first, set the output power of TRX to 1 or 2 Watts. Connect the SWR meter to the TRX and leave open the ANT input. Select a CW mode and press the key or set to FM mode and press PTT. All LEDs (red, two yellow and green) should light. Perfect. Release the key or PTT. Now hook up the 50 Ohms resistor to the ANT input of the SWR meter and repeat the previews procedure. Should be NO light. This is equivalent to the SWR 1.0. Great, everything is work!!! My congratulations!
If you have a couple more resistors (25, 75, 100, 150, 300 Ohms) and free time you can try to do more experiments to find out the right SWR measurements.
Here is a table, look at it. Questions?
Worked fine? Since that our SWR meter is ready to use. If the “MB” didn’t worked don’t give up, we’ll try to find the problem and fix it. Let’s start a troubleshooting.
1 – visual check for shorts, solder bridges or missing components
2 – voltage check
Check this out. Here is a voltage diagram. To check the voltage in those points you need to hook up the “MB” to the transceiver, set the output power to 2-5 Wstts and push the PTT (in AM or FM mode on any HF bands), another words we have to transmit the RF signal. Take the multimeter and check a voltage in all points.
That’s it, if there still no voltage, please check the circuit, diodes and LM339 (could be you soldered them backwards). That is the most typical issue. There is no more possible issues. The circuit it’s easy and should work if all components were soldered properly.
UPDATES and MODS
Ver 4 current one
– resistors R3,R6 now rated 2W
– capacitor C9 now 1206 size
– capacitor C7 in new position
– capacitor C8 moved to new place
– needs a jumper or 0 Ohms resistor in the joint point VD2, VD3
– second generation with the one single PCB
– first generation of the MB on two boards
Thanks for you patience!
Don’t forget – DO NOT EXCEED POWER MORE THAN 10 Watts.
Stay in touch!
Our technical support is 24/7.
KIT PRICE IS – $29.99 with free shipping USA only.
International customers please contact me before buying.
You can buy it on eBay in my store.